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AIR CONDITIONING SYSTEMS A/C COMPONENTS CONTROLS & SWITCHES A/C DATA TAGS A/C TYPES, ENERGY SOURCES RATED COOLING CAPACITY AIR CONDITIONER BTU CHART SEER RATINGS OPERATING COST SYSTEM OPERATION OPERATING TEMPERATURES OPERATING DEFECTS LOST COOLING CAPACITY COMPRESSOR CONDENSER AIR HANDLER UNIT AIR FILTERS for HVAC SYSTEMS Air Filter Location Dirty Air Filter Problems Missing Air Filters OPTIMUM INDOOR AIR FILTERS Air Filter Efficiency Optimum Air Filter Design / Location How to Cascade Air Filters AIR FILTER EFFECTIVENESS MERV, HEPA Definitions MERV Air Filter Ratings How Air Filters Work Particle Sizes & IAQ Gasketed air filters Debris in Return Air Plenum Washable air filters FIBERGLASS & AIR FILTERS Air Filters Shed Fibers? Fiberglass & Test Lab Accuracy Variations in Fiber Size SOURCES FOR AIR FILTERS OTHER AIR CLEANERS CONDENSATE HANDLING CLEANING & Legionella BACTERIA DUCT SYSTEM DEFECTS A/C REFRIGERANTS A/C DIAGNOSTIC FAQs INSPECTION LIMITATIONS CRITICAL DEFECTS Air Conditioning "How To" Books More Information InspectAPedia TM Home & Site Map AIR CONDITIONING InspectAPedia Bookstore Electrical Environment Exteriors Heating Home Inspection Insulate Ventilate Interiors Mold Inspect/Test Plumbing Water Septic Roofing Structure Accuracy & Bias Pledge Contact Us |
This website answers almost any question you might ask about air filters for heating or air conditioning systems. We explain how an air conditioning service technician will diagnose certain common air conditioning system failures or defects. We include photographs to assist readers in recognizing cooling system defects. We continue to add to and update this text as new details are provided. Contact us to suggest text changes and additions and, if you wish, to receive online listing and credit for that contribution. © Copyright 2008 Daniel Friedman, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use the links at page left to navigate this document or to go to Other Website Topics. Green links at left show where you are in our document & website. AIR CONDITIONING FILTERS - Air Conditioning Filter Location, Condition, Problems, RepairsLocate and document the placement of the HVAC system air filters - for examination and regular changing during the cooling season. Then inspect the air conditioning filter type and condition. What about filters that are missing completely or are very dirty? What problems can a dirty or blocked air conditioner filter cause for the air conditioning system and how do we fix these snafus? That's what we'll cover in this article. Air conditioner filter location: filters should be readily accessible
After reading the text just below, if you still cannot find your heating or air conditioning system air filter read our detailed instructions on how to find air filters in our article: Air Filter Location
Change your air filters every month when the air conditioning system is in operation. Make sure you find all of the filters as some systems have multiple filters and even multiple types of filters installed, such as a fiberglass or pleated paper filter, a washable filter, and an electrostatic air cleaner. These last two are cleaned, not replaced, when they're dirty. Dirty Air Conditioner Filters Cause Multiple Problems for an Air Conditioning SystemImproperly-Fit or Wrong Sized Air Filters Cause Bypass Leakage
Bending over the end of an air conditioner or heating air handler filter such as shown in the photo at left above is a bad idea. If the filter does not fit there will be bypass leakage past the filter, soiling the blower fan, slowing air flow, and leading to more costly cleaning and service later. Furthermore when you bend the filter as this owner did, you interrupt the structural integrity of the filter's frame, risking filter collapse. A collapsed air filter can be drawn right into the blower fan, causing damage to the fan motor or even leading to a fire! The photo at right shows how a college HVAC maintenance crew kept the A/C system running when the school did not have the proper filter size in stock. This filter installation also will have severe bypass leakage around the filter where the pleated section contacts the edges of the filter slot. Installing a filter that is the wrong size for the heating or air conditioning air handler defeats the purpose of air filters because of leakage and it may be unsafe. Install a properly-sized filter in locations like this as soon as possible and watch out for unsafe filter collapsing. How to Construct or Obtain Large or Special-dimension HVAC System Air FiltersAir filter suppliers and manufacturers have no trouble providing air filters of special dimensions. Furthermore if the filter is built by a manufacturer it's more likely that they'll understand the structural and strength requirements of the filter as well as the required airflow characteristics and filtering ability. We list some suppliers of air filters at SOURCES FOR AIR FILTERS Incidentally, except unusual cases with special requirements, wouldn't it have made sense for the HVAC or duct system designer to have specified a filter that is one of the many standard sizes? Missing Air Conditioner FiltersFor more information about fiberglass as an indoor air quality concern see:
For more information about asbestos as an indoor air quality concern with focus on easy ways to identify asbestos materials in buildings, see:
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AIR CONDITIONING SYSTEMS A/C COMPONENTS CONTROLS & SWITCHES A/C DATA TAGS A/C TYPES, ENERGY SOURCES RATED COOLING CAPACITY AIR CONDITIONER BTU CHART SEER RATINGS OPERATING COST SYSTEM OPERATION OPERATING TEMPERATURES OPERATING DEFECTS LOST COOLING CAPACITY COMPRESSOR CONDENSER AIR HANDLER UNIT AIR FILTERS for HVAC SYSTEMS Air Filter Location Dirty Air Filter Problems Missing Air Filters OPTIMUM INDOOR AIR FILTERS Air Filter Efficiency Optimum Air Filter Design / Location How to Cascade Air Filters AIR FILTER EFFECTIVENESS MERV, HEPA Definitions MERV Air Filter Ratings How Air Filters Work Particle Sizes & IAQ Gasketed air filters Debris in Return Air Plenum Washable air filters FIBERGLASS & AIR FILTERS Air Filters Shed Fibers? Fiberglass & Test Lab Accuracy Variations in Fiber Size SOURCES FOR AIR FILTERS OTHER AIR CLEANERS CONDENSATE HANDLING CLEANING & Legionella BACTERIA DUCT SYSTEM DEFECTS A/C REFRIGERANTS A/C DIAGNOSTIC FAQs INSPECTION LIMITATIONS CRITICAL DEFECTS Air Conditioning "How To" Books More Information InspectAPedia TM Home & Site Map Air Conditioning Contact Us |
AIR CONDITIONING SYSTEMS Chapter IndexTo continue reading this air conditioning inspection guide, use links to the document chapters at left or below. Links shown in green font indicate where you are in this document.
Technical Reviewers
OPTIMUM INDOOR AIR FILTERS - Air Filter Choices & Placement for Optimum Indoor Air QualitySelecting Air Conditioning System Filter Types & Air Conditioner Filter Cascading for Optimum Indoor Air Quality and maximum reduction in airborne particles involves selection of high efficiency filters and other filtration equipment and placing them in the correct order and in the most effective location within the air conditioning system air handler and duct work. Air conditioning and heating system filter efficiencyHighly efficient air conditioning or heating air handler or duct air filters which trap smaller particles are available, right down to HEPA filters. We recommend improved filtration installed particularly in buildings where occupants have mold, allergy, or other respiratory concerns. It may also be appropriate to install and use a blower fan which can operate continuously for maximum reduction of indoor dust levels and improved indoor air quality.However before installing a high-efficiency HEPA filter on your system you need to review the air flow capacity of the blower and the duty-cycle rating of the blower fan motor (can it be run continuously). Cascades of filters may reduce airborne particulate debris but may also cause too much reduction in total air flow. Optimum air conditioning and heating system air filter design and air filter locationAt my forensic microscopy lab where it is important to keep the dust and airborne debris to a minimum, when I replaced my heating/cooling system we specified the following filters in the order shown, moving from the building air return to the air handler itself:
We also installed a two-speed blower fan which the technician selected as capable of providing adequate CFM of air flow in the system with the cascade of filters I describe above. How to use a cascade or other filter systemFor maximum IAQ improvement in buildings: for the new blower installation we selected a fan unit which had both the capability of delivering adequate CFM of air flow and a blower fan motor duty cycle which permits continuous operation if we wish to run the system that way. Running the blower continuously at low speed resulted in continual air scrubbing in the building. When the heating or cooling needs of the building require, the fan shifts automatically to high speed. Measuring filtration effectiveness:The filter cascade system installation in our lab provided an opportunity for careful testing of its effect on indoor air quality in the lab, since unlike most building owners, we have an extensive set of indoor air quality monitoring equipment at hand for our IAQ and environmental work. The airborne dust levels of all particle sizes dropped dramatically when the new system was installed (and the existing ducts cleaned as part of the project). Airborne particles in the 1-20 micron range were reduced by about 70%. Simple subjective visual inspection of lab surfaces showed that dust accumulated at a much slower rate. Air Filter Design Basics: MERV, HEPA, How Air Filters WorkThe Definition of Air Filter MERV and what MERV means when buying an air filterMERV is an acronym for "Minimum Efficiency Reporting Value". The MERV rating on an air filter describes its efficiency as a means of reducing the level of 3 to 10 micron-sized particles in air which passes through the filter. Higher "MERV" means higher filter efficiency. The purpose of the MERV standard is to permit an "apples to apples" comparison of the filtering efficiency of various air filters. Air filter efficiency refers to the relative ability of a filter to remove particles of a given size or size range from air passing through the filter. If a filter were 100% efficient, none of the particles in a given size range would escape the filter and air which has passed through such a filter would contain zero particles. The MREV Efficiency Rating Scale ranges from 1 to 16, with 1 being the lowest efficiency and 16 describing the highest efficiency. The particle size range addressed by the MERV scale is 3 to 10 microns. A logical inference is that if an air filter is removing particles down to 3-10 microns, it is certainly also at least that efficient at removing larger sized particles. What are typical air filter MERV values?A very low-cost disposable fiberglass furnace filter may have a MERV rating of 1 to 4 - pretty low. A high efficiency high MERV pleated air filter in the MERV 13-16 range would be expected to remove smaller particles between 0.3u and 1.0u in size at about a 75% efficiency. But before getting too excited about 75% looking not as good at 99.97% (see HEPA filtration discussed below) remember that in a heating or air conditioning system air is being recirculated through the filter system. So if each pass is removing 75% of the particles we want to capture, over time the heating or air conditioning filter system will do a good job of removing a very large amount of airborne dust. This is exactly what we saw when we tested some filtering approaches in our forensic laboratory. The longer we ran the air handler fan the more dramatically we saw the airborne dust level drop in the test area. A "HEPA" rated air filter (High Efficiency Particulate Air [Filter] or better put, High Efficiency Particulate Arresting [Filter]) has to meet more demanding US DOE standards than a high MERV air filter. A HEPA filter is required to remove at least 99.97% of airborne particles down to 0.3u in size (in diameter or in their longest dimension). Any filter, high MERV or HEPA, can be expected to filter out larger particles with an efficiency above its rating. So do we want to use a high MERV air filter or do we need to install a HEPA filter on our air conditioner or heating system air handler? A high MERV air filter is much less costly than a HEPA filter and can be more effective over time in a residential or office air conditioning or heating system, but there are two warnings that have to be considered:
Smaller airborne particles than those covered by the HEPA or MERV rating might be filtered out with still higher efficiency. Their smaller mass means they may "stick" to the filter surface well but some filters, such as the budget lowest-cost fiberglass furnace filters, will pass these small filters right through when they are new, but filter out more of them as the filter surface becomes clogged and dirty with debris (leaving smaller and smaller openings through which air must pass. How do air filters actually remove particles from the airstream?If we look at a high efficiency, high MERV or HEPA air filter under a microscope we'll see a mat of randomly criss-crossed fibers of filter material (fiberglass, polypropylene, paper, or other materials). The space between the filter fibers will be larger than the smallest particle size which the filter is asserted to remove. So how do these filters stop the small particles? Let's look at three air filtration mechanisms in order of decreasing particle size:
What airborne particle sizes are an IAQ concern?What particle sizes are a concern? What's not addressed by much of the science in the air filtration and IAQ field is just what particle sizes are a worry. In general, larger particles, say 30u or 50u or long fibers, say 200u, are so big that they tend to be filtered in the nose of a human breathing that air. (1u here means 1 micron in size). Very small particles, say in the range of 5u and below are so tiny that they tend to be breathed more deeply into the lungs and might be more of a health IAQ concern for building occupants. Some allergists have told us that they can tell by the nature of a patient's complaint what they're probably allergic to. If a patient has chronic rhinitus, for example, they may be responding to large mold spores like Alternaria sp.. If a patient has lower respiratory complaints (in the lungs) they might be responding to very small mold spores like some of those in the Aspergillus sp. or Penicillium sp. size range, which we often see in our lab can be down in to the 1u range in size. Gasketed air filtersA gasketed heating or air conditioning system air filter improves the filter effectiveness. The benefits of a high efficiency air filter material when used in an air handler and duct system are not fully realized if air bypasses the filter around its installation frame due to poor fit or poor installation. That's why some manufacturers emphasize the value of air-sealing gaskets on their products. Simple observations made in the field will make for agreement with the manufacturers that filter bypass is an issue at some heating or air conditioning installations. When changing an air filter at a return air inlet or at an air handler, when the old filter has been removed, take a look inside the return duct at the return register, or inside the return plenum at the air handler, to see just how much debris is passing the filter. Implications of dust and debris in the return air plenum:On an old heating or air conditioning system where filters have been ineffective, not properly installed, leaky, or not maintained and changed on schedule, we often find quite a bit of debris entering the air handler and duct system. This is in fact so common that most HVAC installers and technicians consider dirty ducts to be "normal". And they're right that typical house dust that has collected inside of a duct system is not itself a highly toxic substance. But Washable air filters for heating and air conditioning systemsWashable re-usable air filters are very appealing from a cost viewpoint.I would look for data to indicate whether or not the washable filter runs at a lower MERV or filtering efficiency. In our cascaded filter proposal (discussed at this website) we included and continued to use a washable filter that came with the equipment since it was not reducing the airflow CFM, but we preceded it with other filters for different purposes. Air Filters and Fiberglass Contamination in Indoor AirAir filters and their contribution to fiberglass fragments found in building air and dustIn our experience, concern for filter shedding, say of fiberglass fragments, is not a significant issue. The contribution of an air conditioning or heating furnace air filter fiberglass to the overall level of airborne or dust-borne fiberglass particles in a building is likely to be insignificant, probably below the limits of detection by other than the most rigorous means, and certainly in most buildings will be insignificant compared with the contribution of other fiberglass sources such as building insulation in unprotected ceilings or walls. If necessary we can usually identify the source of the dominant fiberglass fragments in building air and dust. Samples of settled dust and building air are compared with samples of fiberglass from common building sources such as fiberglass building insulation and fiberglass HVAC duct insulation. Fiberglass fiber metric consistency and the color of fiberglass binders are often sufficiently distinct to permit positive identification of the source of fiberglass fragments in the building environment. (See our article on laboratory identification of fiberglass found at More Information. In sum, I am doubtful that even a fiberglass-based filter is a meaningful contributor to the total load of fiberglass particles in a building. There are simply too many enormously larger sources that overwhelm the measurement. Any air filter, properly selected and installed and maintained, will reduce the overall level of airborne particles, including fiberglass fragments which are contributed to the building air and dust from other building sources. Do test labs see or even look for very small fiberglass insulation fragments?What about fiberglass particles? As we discuss in more detail in our fiberglass and asbestos IAQ articles some of the research on the possible hazards of airborne fiberglass is confusing because it asserts that the probable hazard of "large" fiberglass particles is low. What's tricky is that hygienists or others who check indoor air or dust for the level of fiberglass contamination, and even the labs which process these samples may examine and report particles only in the larger size range. That makes sense insofar as it's apparent that large particles dominate fiberglass dust. But let's consider just a tiny bit further. Fiberglass, particularly mechanically-damaged fiberglass insulation, say in a fiberglass-lined air duct which was mechanically cleaned, can break to release very small glass fragments, even in the 1u range and below. These particles are very hard to detect in the laboratory unless the lab is specifically looking for them. In fact, unless the laboratory uses a slide preparation media with a refractive index nowhere close to that of glass, they won't see the particles at all in the microscope, no matter how many of them are present! In other words, you don't see what you're not looking for. A reasonable conclusion from these observations about the presence and difficulty in seeing small airborne particles below 10u and especially below 3u is that the better we filter the air the less we need to worry about them. Variations in fiber size in air conditioning and heating air filtersOne of our clients wrote that her fiberglass-based air conditioning and heating air filters were described by their manufacturer as using fibers of 20-27u (in fiber diameter). The maker promises the filters do not shed fiberglass fragments and that the fibers are too big in micron size to become repairable even if they do shed. Laboratory examination of a filter sample sent by the client to an independent microscopy laboratory found that the filter fibers were 31 microns in diameter, and had a blue coating on them [probably the binder]. The binder coating increases the effective fiber diameter. These measurements of fiberglass fiber diameters were within a normal range of variation in product manufacture that we've seen in own forensic laboratory. Furthermore, the diameter of a fiberglass air filter fiber is as an indicator of the health hazard should the filter shed fibers is unlikely to be as useful measure as the number of particles released and their overall size. For example, a fiberglass fiber can break so as to release several sub-micron glass fragments. The actual filtering efficiency of a filter should not be estimated simply on fiber diameter since more than diameter goes into the filter design, including fiber placement, randomness, average remaining opening diameter, total filter thickness, electrostatic properties of the filter, and other variables such as whether or not the filter has a gasket or is bypassing lots of air around itself. Sources of Air Conditioning and Heating Air Filters, High Efficiency Filters, Gasketed Air Filters, and Air Filter Manufacturers
Before calling or ordering an air filter online, remember to measure and write down the dimensions of the filters you are replacing in order to order the correct air filter size. Other air filtration methods besides air filtersBeyond mechanical filtration methods using high MERV or HEPA rated air filters we've discussed above are other methods that can reduce airborne particle levels:
See our Wikipedia citation below for more detail on these mechanisms. For more information about fiberglass as an indoor air quality concern see:
For more information about asbestos as an indoor air quality concern with focus on easy ways to identify asbestos materials in buildings, see:
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AIR CONDITIONING SYSTEMS A/C COMPONENTS CONTROLS & SWITCHES A/C DATA TAGS A/C TYPES, ENERGY SOURCES RATED COOLING CAPACITY AIR CONDITIONER BTU CHART SEER RATINGS OPERATING COST SYSTEM OPERATION OPERATING TEMPERATURES OPERATING DEFECTS LOST COOLING CAPACITY COMPRESSOR CONDENSER AIR HANDLER UNIT AIR FILTERS for HVAC SYSTEMS Air Filter Location Dirty Air Filter Problems Missing Air Filters OPTIMUM INDOOR AIR FILTERS Air Filter Efficiency Optimum Air Filter Design / Location How to Cascade Air Filters AIR FILTER EFFECTIVENESS MERV, HEPA Definitions MERV Air Filter Ratings How Air Filters Work Particle Sizes & IAQ Gasketed air filters Debris in Return Air Plenum Washable air filters FIBERGLASS & AIR FILTERS Air Filters Shed Fibers? Fiberglass & Test Lab Accuracy Variations in Fiber Size SOURCES FOR AIR FILTERS OTHER AIR CLEANERS CONDENSATE HANDLING CLEANING & Legionella BACTERIA DUCT SYSTEM DEFECTS A/C REFRIGERANTS A/C DIAGNOSTIC FAQs INSPECTION LIMITATIONS CRITICAL DEFECTS Air Conditioning "How To" Books More Information InspectAPedia TM Home & Site Map Air Conditioning Contact Us |
AIR CONDITIONING SYSTEMS Chapter IndexTo continue reading this air conditioning inspection guide, use links to the document chapters at left or below. Links shown in green font indicate where you are in this document.
Technical Reviewers
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AIR CONDITIONING SYSTEMS A/C COMPONENTS CONTROLS & SWITCHES A/C DATA TAGS A/C TYPES, ENERGY SOURCES RATED COOLING CAPACITY AIR CONDITIONER BTU CHART SEER RATINGS OPERATING COST SYSTEM OPERATION OPERATING TEMPERATURES OPERATING DEFECTS LOST COOLING CAPACITY COMPRESSOR CONDENSER AIR HANDLER UNIT AIR FILTERS for HVAC SYSTEMS CONDENSATE HANDLING CLEANING & Legionella BACTERIA DUCT SYSTEM DEFECTS A/C REFRIGERANTS A/C DIAGNOSTIC FAQs INSPECTION LIMITATIONS CRITICAL DEFECTS More Information InspectAPedia TM Home & Site Map Air Conditioning InspectAPedia Bookstore Electrical Environment Exteriors Heating Home Inspection Insulate Ventilate Interiors Mold Inspect/Test Plumbing Water Septic Roofing Structure Accuracy & Bias Pledge Contact Us |
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07/31/2007 - 01/31/2006 - 07/15/07 www.inspect-ny.com/aircond/AirFilters.htm - Web page design & content © 2007 Daniel Friedman All Rights Reserved