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AIR CONDITIONING SYSTEMS
A/C COMPONENTS
CONTROLS & SWITCHES
A/C DATA TAGS
A/C TYPES, ENERGY SOURCES
RATED COOLING CAPACITY
AIR CONDITIONER BTU CHART
SEER RATINGS & OTHER DEFINITIONS
OPERATING COST
SYSTEM OPERATION
OPERATING TEMPERATURES
OPERATING DEFECTS
LOST COOLING CAPACITY
COMPRESSOR CONDENSER
  INSTALLATION ERRORS
  CONDENSING COIL FINS, SUPPORT PADS
  COMPRESSOR NOISES
  HARD STARTING
  TIGHT or SEIZED AC COMPRESSORS
  COMPRESSOR PRESSURE READINGS
  BURNED-OUT COMPRESSOR
  REPLACING A COMPRESSOR
  A/C CAPACITORS
AIR HANDLER UNIT
AIR FILTERS for HVAC SYSTEMS
CONDENSATE HANDLING
CLEANING & Legionella BACTERIA
DUCT SYSTEM DEFECTS
FAN AUTO ON CONTROLS
A/C REFRIGERANTS
A/C DIAGNOSTIC FAQs
INSPECTION LIMITATIONS
CRITICAL DEFECTS
Air Conditioning "How To" Books
FURNACES WARM AIR HEATING SYSTEMS

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Photograph of air conditioning compressor condenser units with many problems

Air Conditioner Compressor & Condenser Installation Errors
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This chapter of "How to Inspect the Central Air Conditioning or Cooling System" discusses the installation errors in air conditioning compressor and condensing units. Maintenance tips including attention to compressor support pads and avoiding air conditioning refrigerant leaks are addressed. If readers return to the first chapter or view the A/C chapter index, the major components of an air conditioning system are described, sketches and photographs are provided, and common defects for each component are listed along with visual or other clues that may suggest a problem or probable failure of A/C components. We explain how an air conditioning service technician will diagnose certain common air conditioning system failures or defects. We include photographs to assist readers in recognizing cooling system defects. This paper describes the inspection of residential air conditioning systems (A/C systems) to inform home buyers, owners, and home inspectors of common cooling system defects. Example home inspection report language is provided to describe common air conditioning system defects. We continue to add to and update this text as new details are provided. Contact us to suggest text changes and additions and, if you wish, to receive online listing and credit for that contribution. © Copyright 2008 Daniel Friedman, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use links at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

INSTALLATION ERRORS - Air Conditioning Compressor Installation Errors & Damage

Air Conditioning Compressor Location Problems

Inadequate air circulation clearance around an air conditioner compressor/condenser unit

Photograph of a tipping air conditioning compressor Photograph of air conditioning compressor condenser units with many problems

Typical outside air-cooled A/C compressors require a minimal clearance around the unit to provide adequate air flow so that the condenser coils will be cooled efficiently. Both of the air conditioning installations shown here are tipping and the right hand one was actually leaning on the house wall!

Air conditioning compressor/condenser units mounted too close to a wall, surrounded by shrubs, or multiple units located too closely together may not receive enough cool air flow to function properly. The result can be a shorter compressor life (expensive) and/or less efficient cooling operation (higher operation costs).

Tipped or leaning air conditioner compressor/condenser units

Photograph of a tipping air conditioning compressor Photograph of air conditioning compressor condenser units with many problems

Tipping or leaning air conditioner compressors can lead to so much movement that the refrigerant lines crack and leak, leading to loss of cooling ability. In extreme cases, a tipped condenser unit may fail to operate properly. In the first photo above the compresor is leaning and creeping away from the building and has pulled its connecting wiring and refrigerant line taut. I expect a problem soon with this unit. In the second photo everything looks awful: the two compressors are too close together and too close to the building wall for adequate air circulation, especially in the larger rear unit in the photo. The safety electrical switch for the air conditioner is falling off of the wall, and the rear unit is sliding off of its support pad. This was a poor air conditioning system installation.

Air Conditioner Compressor/Condenser Units Overgrown with Shrubbery

Photograph of an overgrown air conditioning condenser

This collection of air conditioning compressors are too many too close together - they will be fighting for cooling air around the condenser unit, increasing operating cost and shortening air conditioner compressor life. Adding to this scene is the overgrowth of shrubs along the compressor/condenser units. The owner didn't want to see these "ugly" devices but she should have kept the plants trimmed off of the units themselves to allow airflow. The shade was a great idea however, so long as these are just air conditioning units and not heat pumps that want warmth in winter.

One of our clients was "punished" by their air conditioner installer when she said that she didn't want to see or hear the compressor/condenser units, and when she was installing nine of them at her large home. The installer built a rack allowing the units to be stacked on top of one another, three across and three high, with very little air space between. Then the installer put up a stockade fence just a few inches away from the compressor/condenser units. They were hard to see, it was true, and hard to service. But as the property manager confirmed, they were having to replace several of these units every few years. I believe it was because the units ran excessively hot all the time, lacking adequate air and clearance. Photo witheld for privacy.

Air Conditioner Refrigerant Line Defects

Absence of slack in the coolant lines at the compressor units can cause leaks: should the compressor move, perhaps because its supporting pads settle, there will be likely leaks at these lines. You should review this question with your HVAC service person. This item may be deferred until next maintenance or service.

Missing insulation on the refrigerant lines, particularly on the larger suction line, will cause condensation and drips from the lines in humid areas. I've seen very costly building damage where lines were not properly insulated indoors: condensate drips wet gypsum board walls, leading to a costly mold remediation project. Missing insulation also probably increases system operating cost.


AIR CONDITIONING SYSTEMS
A/C COMPONENTS
CONTROLS & SWITCHES
A/C DATA TAGS
A/C TYPES, ENERGY SOURCES
RATED COOLING CAPACITY
AIR CONDITIONER BTU CHART
SEER RATINGS & OTHER DEFINITIONS
OPERATING COST
SYSTEM OPERATION
OPERATING TEMPERATURES
OPERATING DEFECTS
LOST COOLING CAPACITY
COMPRESSOR CONDENSER
  INSTALLATION ERRORS
  CONDENSING COIL FINS, SUPPORT PADS
  COMPRESSOR NOISES
  HARD STARTING
  TIGHT or SEIZED AC COMPRESSORS
  COMPRESSOR PRESSURE READINGS
  BURNED-OUT COMPRESSOR
  REPLACING A COMPRESSOR
  A/C CAPACITORS
AIR HANDLER UNIT
AIR FILTERS for HVAC SYSTEMS
CONDENSATE HANDLING
CLEANING & Legionella BACTERIA
DUCT SYSTEM DEFECTS
FAN AUTO ON CONTROLS
A/C REFRIGERANTS
A/C DIAGNOSTIC FAQs
INSPECTION LIMITATIONS
CRITICAL DEFECTS
Air Conditioning "How To" Books
FURNACES WARM AIR HEATING SYSTEMS

More Information

InspectAPedia TM Home & Site Map
Air Conditioning
Contact Us

AIR CONDITIONING SYSTEMS Chapter Index

To continue reading this air conditioning inspection guide, use links to the document chapters at left or below. Links shown in green font indicate where you are in this document.

  1. AIR CONDITIONING SYSTEMS
  2. A/C COMPONENTS
  3. CONTROLS & SWITCHES
  4. A/C DATA TAGS
  5. A/C TYPES, ENERGY SOURCES
  6. RATED COOLING CAPACITY
  7. SEER RATINGS & OTHER DEFINITIONS
  8. A/C OPERATING COST
  9. SYSTEM OPERATION
  10. OPERATING TEMPERATURES
  11. OPERATING DEFECTS
  12. LOST COOLING CAPACITY
  13. COMPRESSOR CONDENSER

  14.   INSTALLATION ERRORS
      CONDENSING COIL FINS, SUPPORT PADS
      COMPRESSOR NOISES
      HARD STARTING
      TIGHT or SEIZED AC COMPRESSORS
      COMPRESSOR PRESSURE READINGS
      BURNED-OUT COMPRESSOR
      REPLACING A COMPRESSOR
      A/C CAPACITORS
  15. AIR HANDLER UNIT
  16. AIR FILTERS for HVAC SYSTEMS
  17. CONDENSATE HANDLING
  18. CLEANING A/C EQUIPMENT
  19. DUCT SYSTEM DEFECTS
  20. A/C REFRIGERANTS
  21. A/C REFRIGERANT LEAK DETECTION
  22. INSPECTION LIMITATIONS
  23. CRITICAL DEFECTS

Technical Reviewers

  • Thanks to Mark Cramer, Tampa Florida, for assistance in technical review of the "Critical Defects" section and for the photograph of the deteriorating gray Owens Corning flex duct in a hot attic. Mr. Cramer is a Florida home inspector and home inspection educator.
  • Thanks to Jon Bolton, an ASHI, FABI, and otherwise certified Florida home inspector who provided photos of failing Goodman gray flex duct in a hot attic.
  • Thanks to Alan Carson, Carson Dunlop, Associates, Toronto, for technical critique and for providing a copy of Carson Dunlop Weldon & Associates Technical Reference Guide to manufacturer's model and serial number information for heating and cooling equipment ($69.00 U.S.).




AIR CONDITIONING SYSTEMS
A/C COMPONENTS
CONTROLS & SWITCHES
A/C DATA TAGS
A/C TYPES, ENERGY SOURCES
RATED COOLING CAPACITY
AIR CONDITIONER BTU CHART
SYSTEM OPERATION
OPERATING TEMPERATURES
OPERATING DEFECTS
LOST COOLING CAPACITY
COMPRESSOR CONDENSER
AIR HANDLER UNIT
AIR FILTERS for HVAC SYSTEMS
CONDENSATE HANDLING
CLEANING & Legionella BACTERIA
DUCT SYSTEM DEFECTS
FAN AUTO ON CONTROLS
A/C REFRIGERANTS
A/C DIAGNOSTIC FAQs
CRITICAL DEFECTS
More Information

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Air Conditioning
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06/18/2007 - 01/31/2006 - Created 3/28/95 www.inspect-ny.com/aircond/aircond15a.htm - Web page design & content © 2007 Daniel Friedman All Rights Reserved