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AIR CONDITIONING SYSTEMS
A/C COMPONENTS
CONTROLS & SWITCHES
A/C DATA TAGS
A/C TYPES, ENERGY SOURCES
RATED COOLING CAPACITY
AIR CONDITIONER BTU CHART
SEER RATINGS
OPERATING COST
SYSTEM OPERATION
OPERATING TEMPERATURES
OPERATING DEFECTS
LOST COOLING CAPACITY
COMPRESSOR CONDENSER
AIR HANDLER UNIT
AIR FILTERS for HVAC SYSTEMS
CONDENSATE HANDLING
CLEANING & Legionella BACTERIA
DUCT SYSTEM DEFECTS
  SUPPLY REGISTERS, & ZONES
  RETURN AIR REGISTERS & DUCTS
  BALANCING AIR DUCT FLOW
  UNDERSIZED RETURN DUCTS
  INCREASING RETURN AIR
  LOCATION OF REGISTERS & DUCTS
  DUCT ROUTING & SUPPORT
  WET CORRODED DUCT WORK
  LEAKY DUCT CONNECTIONS
  VIBRATION DAMPERS
  GOODMAN GRAY FLEXDUCT
  OWENS CORNING FLEXDUCT
  UNSAFE DUCT OPENINGS
  ASBESTOS HVAC DUCTS
  Transite Pipe HVAC Ducts
  FIBERGLASS HVAC DUCTS
FAN AUTO ON CONTROLS
A/C REFRIGERANTS
A/C REFRIGERANT LEAK DETECTION
A/C DIAGNOSTIC FAQs
INSPECTION LIMITATIONS
CRITICAL DEFECTS
Air Conditioning "How To" Books
FURNACES WARM AIR HEATING SYSTEMS

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Photograph of an inadequate, mis-located single return air duct for a building apartment.

Return Air Registers & Ducts for Heating / Cooling Systems
AirCondAPedia ©

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  • Defects in return air ducts & registers for heating or cooling systems
  • Return air adequacy
  • Air Conditioning (or Heating) Duct Defects
Our site offers impartial, unbiased advice without conflicts of interest. We will block advertisements which we discover or readers inform us are associated with bad business practices, false-advertising, or junk science. Our contact info is at inspect-ny.com/appointment.htm.

This chapter of "How to Inspect the Central Air Conditioning or Cooling System" describes the inspection of the defects in return air registers & ducts for heating or cooling systems (HVAC) such as missing air conditioning cool air supply or return air registers, undersized air conditioning duct openings, improper cooling duct routing, cooling (or heating) air duct corrosion, leaky air duct connections, defective heating or cooling ductwork materials.

The photograph above shows a single central return air duct located outside of the apartment which the duct system intends to serve. This installation prevents recirculating of air through the air handler for heating or cooling and results in poor air flow and increased heating and cooling costs for the apartment owners.

© Copyright 2008 Daniel Friedman, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use links at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

The master document, of which this is a chapter, describes the inspection of residential air conditioning systems (A/C systems) to inform home buyers, owners, and home inspectors of common cooling system defects.

Basement Air Handler, No Return Air Ducts, All Return Air Taken at Air Handler

Photograph of one-way return air on basement AHU also may draw flue gases from nearby gas fired equipment Photograph of one-way return air on basement AHU also may draw flue gases from nearby gas fired equipment

One-Way Cooling or Heating Systems: Some retrofit HVAC installers simply cannot figure out where to place return ducts, so they are just omitted such as shown in the two photographs here. For example a basement or crawl space air handler may be found with no return duct connections at all. Rather you'll see that the return plenum is simply open to the basement or crawl space. The second photograph confirms that wet, possibly moldy debris enters the HVAC system at this single point basement air return to the blower unit. In the foreground of the photograph you can see our Burkard (TM) air sampling machine being used to take a look at what the basement is sending into the home's ductwork and living space.

This forms a "one way" cooling or heating system - 100% of the air is drawn from the area around the air handler, cooled (or heated) and blown "one way" into the occupied space. This is the most inefficient design possible as well as possibly a dangerous one (see "Flue Gases" above).

Preferably return air is drawn from the heated or cooled space. Taking "new" makeup air from an unheated space, heating it, and blowing it "one way" into the heated area has to be a more costly way to heat a building. For better indoor air quality and as recommended by ASHRAE, commercial and large residential heating and cooling systems may include aportion of outdoor fresh air input to the duct system as well.

Attic Air Handler Air Conditioner Return Duct Defects

Photograph of one-way return air on basement AHU also may draw flue gases from nearby gas fired equipment

This photograph shows a typical black, large-diameter return flex-duct moving building air to the air conditioning system air handler unit located in an attic. Notice the loose fiberglass insulation around the base of the large-diameter black flex-duct carrying return air? Poor connections at this location were pulling loose fiberglass insulation fragments and attic dust and debris into the air handler system. In addition, this poor return duct connection, by leaking attic air into the duct system, increased the air conditioning operating cost by feeding it hot attic air instead of building living space air.

This photograph has a couple of other interesting details. Notice that the return duct is partly crimped and thus obstructed as it passes through the site-built building truss? Also, what's that electric motor doing lying askew in the insulation next to the flex-duct? Perhaps the central air return, located in the ceiling of the space below, was placed where previously there had been a ceiling-mounted whole house fan, for which we see the motor, abandoned in the attic floor. Understanding the history of changes made to a building can help interpret the meaning of clues about the building condition. It would be a safer practice to remove the still-connected but un-used fan motor. Either remove the un-used fan circuit wiring completely, or enclose the termination of the un-used wires in a junction box.







AIR CONDITIONING SYSTEMS
A/C COMPONENTS
CONTROLS & SWITCHES
A/C DATA TAGS
A/C TYPES, ENERGY SOURCES
RATED COOLING CAPACITY
AIR CONDITIONER BTU CHART
SEER RATINGS
OPERATING COST
SYSTEM OPERATION
OPERATING TEMPERATURES
OPERATING DEFECTS
LOST COOLING CAPACITY
COMPRESSOR CONDENSER
AIR HANDLER UNIT
AIR FILTERS for HVAC SYSTEMS
CONDENSATE HANDLING
CLEANING & Legionella BACTERIA
DUCT SYSTEM DEFECTS
  SUPPLY REGISTERS, & ZONES
  RETURN AIR REGISTERS & DUCTS
  BALANCING AIR DUCT FLOW
  UNDERSIZED RETURN DUCTS
  INCREASING RETURN AIR
  LOCATION OF REGISTERS & DUCTS
  DUCT ROUTING & SUPPORT
  WET CORRODED DUCT WORK
  LEAKY DUCT CONNECTIONS
  VIBRATION DAMPERS
  GOODMAN GRAY FLEXDUCT
  OWENS CORNING FLEXDUCT
  UNSAFE DUCT OPENINGS
  ASBESTOS HVAC DUCTS
  Transite Pipe HVAC Ducts
  FIBERGLASS HVAC DUCTS
FAN AUTO ON CONTROLS
A/C REFRIGERANTS
A/C REFRIGERANT LEAK DETECTION
A/C DIAGNOSTIC FAQs
INSPECTION LIMITATIONS
CRITICAL DEFECTS
Air Conditioning "How To" Books
FURNACES WARM AIR HEATING SYSTEMS

More Information

InspectAPedia TM Home & Site Map
Air Conditioning
Contact Us

AIR CONDITIONING SYSTEMS Chapter Index

To continue reading this air conditioning inspection guide, use links to the document chapters at left or below. Links shown in green font indicate where you are in this document.

  1. AIR CONDITIONING SYSTEMS
  2. A/C COMPONENTS
  3. CONTROLS & SWITCHES
  4. A/C DATA TAGS
  5. A/C TYPES, ENERGY SOURCES
  6. RATED COOLING CAPACITY
  7. SEER RATINGS
  8. A/C OPERATING COST
  9. SYSTEM OPERATION
  10. OPERATING TEMPERATURES
  11. OPERATING DEFECTS
  12. LOST COOLING CAPACITY
  13. COMPRESSOR CONDENSER
  14. AIR HANDLER UNIT
  15. AIR FILTERS for HVAC SYSTEMS
  16. CONDENSATE HANDLING
  17. CLEANING A/C EQUIPMENT
  18. DUCT SYSTEM DEFECTS
      SUPPLY REGISTERS, & ZONES
      RETURN AIR REGISTERS & DUCTS
      BALANCING AIR DUCT FLOW
      UNDERSIZED RETURN DUCTS
      INCREASING RETURN AIR
      LOCATION OF REGISTERS & DUCTS
      DUCT ROUTING & SUPPORT
      WET CORRODED DUCT WORK
      LEAKY DUCT CONNECTIONS
      VIBRATION DAMPERS
      GOODMAN GRAY FLEXDUCT
      OWENS CORNING FLEXDUCT
      UNSAFE DUCT OPENINGS
      ASBESTOS HVAC DUCTS
      Transite Pipe HVAC Ducts
      FIBERGLASS HVAC DUCTS
  19. A/C REFRIGERANTS
  20. A/C REFRIGERANT LEAK DETECTION
  21. INSPECTION LIMITATIONS
  22. CRITICAL DEFECTS

Technical Reviewers

  • Thanks to Mark Cramer, Tampa Florida, for assistance in technical review of the "Critical Defects" section and for the photograph of the deteriorating gray Owens Corning flex duct in a hot attic. Mr. Cramer is a Florida home inspector and home inspection educator.
  • Thanks to Jon Bolton, an ASHI, FABI, and otherwise certified Florida home inspector who provided photos of failing Goodman gray flex duct in a hot attic.
  • Thanks to Alan Carson, Carson Dunlop, Associates, Toronto, for technical critique and for providing a copy of Carson Dunlop Weldon & Associates Technical Reference Guide to manufacturer's model and serial number information for heating and cooling equipment ($69.00 U.S.).

Use links at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.



AIR CONDITIONING SYSTEMS
A/C COMPONENTS
CONTROLS & SWITCHES
A/C DATA TAGS
A/C TYPES, ENERGY SOURCES
RATED COOLING CAPACITY
AIR CONDITIONER BTU CHART
SEER RATINGS
OPERATING COST
SYSTEM OPERATION
OPERATING TEMPERATURES
OPERATING DEFECTS
LOST COOLING CAPACITY
COMPRESSOR CONDENSER
AIR HANDLER UNIT
AIR FILTERS for HVAC SYSTEMS
CONDENSATE HANDLING
CLEANING & Legionella BACTERIA
DUCT SYSTEM DEFECTS
FAN AUTO ON CONTROLS
A/C REFRIGERANTS
A/C REFRIGERANT LEAK DETECTION
A/C DIAGNOSTIC FAQs
INSPECTION LIMITATIONS
CRITICAL DEFECTS
More Information

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Air Conditioning
InspectAPedia Bookstore
Electrical
Environment
Exteriors
Heating
Home Inspection
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Interiors
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06/25/2007 - 01/31/2006 - Created 3/28/95 www.inspect-ny.com/aircond/aircond18b.htm - Web page design & content © 2007 Daniel Friedman All Rights Reserved