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AIR CONDITIONING SYSTEMS
A/C COMPONENTS
CONTROLS & SWITCHES
A/C DATA TAGS
A/C TYPES, ENERGY SOURCES
RATED COOLING CAPACITY
AIR CONDITIONER BTU CHART
SEER RATINGS
OPERATING COST
SYSTEM OPERATION
OPERATING TEMPERATURES
OPERATING DEFECTS
LOST COOLING CAPACITY
COMPRESSOR CONDENSER
AIR HANDLER UNIT
AIR FILTERS for HVAC SYSTEMS
CONDENSATE HANDLING
CLEANING & Legionella BACTERIA
DUCT SYSTEM DEFECTS
  SUPPLY REGISTERS, & ZONES
  RETURN AIR REGISTERS & DUCTS
  BALANCING AIR DUCT FLOW
  UNDERSIZED RETURN DUCTS
  INCREASING RETURN AIR
  LOCATION OF REGISTERS & DUCTS
  DUCT ROUTING & SUPPORT
  WET CORRODED DUCT WORK
  LEAKY DUCT CONNECTIONS
  VIBRATION DAMPERS
  GOODMAN GRAY FLEXDUCT
  OWENS CORNING FLEXDUCT
  UNSAFE DUCT OPENINGS
  ASBESTOS HVAC DUCTS
  Transite Pipe HVAC Ducts
  FIBERGLASS HVAC DUCTS
FAN AUTO ON CONTROLS
A/C REFRIGERANTS
A/C REFRIGERANT LEAK DETECTION
A/C DIAGNOSTIC FAQs
INSPECTION LIMITATIONS
CRITICAL DEFECTS
Air Conditioning "How To" Books
FURNACES WARM AIR HEATING SYSTEMS

More Information



InspectAPedia TM Home & Site Map
Air Conditioning
InspectAPedia Bookstore
Accuracy & Bias Pledge
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Photograph of disconnected air conditioning duct in a crawl space

Loose or Leaky Air Conditioning or Heating Ducts
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  • Loose or disconnected air conditioning or heating ducts, causes, effects, repairs
  • Air Conditioning (or Heating) Duct Defects
Our site offers impartial, unbiased advice without conflicts of interest. We will block advertisements which we discover or readers inform us are associated with bad business practices, false-advertising, or junk science. Our contact info is at inspect-ny.com/appointment.htm.

This chapter of "How to Inspect the Central Air Conditioning or Cooling System" describes the Effects of and How to Repair Loose or Leaky Air Conditioning or Heating Ducts, leaky air duct connections, defective heating or cooling ductwork. The photo at page top shows what happens when cooling ducts are poorly connected through a crawl space. The crawl space was nice and cool but no cool air was being delivered to the living space. in addition, the air blowing around in the crawl space stirred up fiberglass and debris, including mold which increased the movement of these particles into the occupied space. Also see UNSAFE DUCT OPENINGS for other examples of duct leaks and openings. © Copyright 2008 Daniel Friedman, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use links at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

This chapter continues discussion of common defects found in air conditioning duct work such as loose or leaky duct connections and their effect on the air conditioning or heating system.

The master document, of which this is a chapter, describes the inspection of residential air conditioning systems (A/C systems) to inform home buyers, owners, and home inspectors of common cooling system defects.

DUCT CONNECTIONS - Poor duct work connections

Most-common Types of Air Duct Leaks

Photograph of loose supply duct connection metal duct work Photograph of loose supply duct connection flex duct

A client who lived in an apartment in New York City engaged our company to find why her city apartment could not get cool even though she had a new air conditioning system installed. We found that the ducts had become disconnected in the attic crawl space where the air handler was placed. It was wonderfully cool in the attic. The apartment was quite hot.

These photographs show the two most-common air conditioning or heating duct leaks, at a loose falling metal duct connection (left photo) and at a poorly-secured flex-duct connection (right photo). Leaking supply air at these connections means less cool air (or warm if it's heat) delivered to the occupied space. If the air conditioning system output at the registers is poor, especially if it is working in some building areas but not others, one of the first things to check is the condition of the duct work. Look for and seal leaks like these. Also review the other duct and supply adequacy defects described at articles linked-to from the left of these pages.

The cure for these duct leaks is simple: reconnect leaky duct sections. We use metal foil tape to complete the seal on connected metal duct sections. The flex-duct connection was re-made and a tighter plastic band used to secure the flex duct in place.

Duct Retrofit Leaks in Old Buildings

Photograph of companion to basement bypass Photograph of basement bypass to register in bath

These photographs show what can happen when existing registers and in-wall ducts are re-used when installing updated air conditioning or heating ducts in a building. The photo with my hand shows us feeling an up-draft from the basement below this first floor bath even though the air conditioning system was not running. The second photograph shows the problem as seen from the basement.

The duct installer had simply pushed smaller-diameter new oval ducts up into the existing duct riser from the basement, leaving more than an inch of opening between the old rising duct and the new inserted duct. The result was leakage of cool air backwards into the basement when the central air conditioning system was running, and leakage of (moldy, smelly) basement air up into the living space through the same opening (by convection) when the air conditioning system was off.

The cure for this duct leak was to use some spray foam insulation to make a better seal at the basement ceiling as well as around the register in upper floor.

Rooftop Duct System Leaks & Water, Mold, and Pathogens

Photograph of rooftop ducts leak water into fg lined duct Photograph of interior of leaked-into fg lined rooftop duc

These photographs show what happens when a rooftop air duct system is improperly sealed and also is lined with fiberglass insulation. Water ponded on the old, concave sections of air conditioning ducts on the roof of this commercial office space. As water leaked into the duct system it saturated fiberglass duct liner which in turn, had its normal coating of organic dust and debris from the building, risking an indoor mold or pathogen problem for some of the occupants.

The cure for these duct leaks was costly: it was determined that it was less costly to completely replace the rooftop ducts with new metal ducts using outside insulation than it would have been to remove the contaminated fiberglass liner, clean the existing ducts, repair the leaks, and insulate their exterior. The work was combined with other building HVAC cleaning and repairs.

Return Duct Air Leaks & What They Mean

When the air conditioning or heating system is in operation, return ducts are under negative pressure (since the blower in the air handler is drawing air in to the cooling or heating unit). This means that:

  • The system is drawing return air from spaces other than the conditioned space
  • The air conditioning or heating system operating costs are increased
  • There is the potential for drawing un-wanted dust, mold, pathogens, or even combustion gases or flue gases into the system and therefore moving these into the living space

Also see UNSAFE OPENINGS







AIR CONDITIONING SYSTEMS
A/C COMPONENTS
CONTROLS & SWITCHES
A/C DATA TAGS
A/C TYPES, ENERGY SOURCES
RATED COOLING CAPACITY
AIR CONDITIONER BTU CHART
SEER RATINGS
OPERATING COST
SYSTEM OPERATION
OPERATING TEMPERATURES
OPERATING DEFECTS
LOST COOLING CAPACITY
COMPRESSOR CONDENSER
AIR HANDLER UNIT
AIR FILTERS for HVAC SYSTEMS
CONDENSATE HANDLING
CLEANING & Legionella BACTERIA
DUCT SYSTEM DEFECTS
  SUPPLY REGISTERS, & ZONES
  RETURN AIR REGISTERS & DUCTS
  BALANCING AIR DUCT FLOW
  UNDERSIZED RETURN DUCTS
  INCREASING RETURN AIR
  LOCATION OF REGISTERS & DUCTS
  DUCT ROUTING & SUPPORT
  WET CORRODED DUCT WORK
  LEAKY DUCT CONNECTIONS
  VIBRATION DAMPERS
  GOODMAN GRAY FLEXDUCT
  OWENS CORNING FLEXDUCT
  UNSAFE DUCT OPENINGS
  ASBESTOS HVAC DUCTS
  Transite Pipe HVAC Ducts
  FIBERGLASS HVAC DUCTS
FAN AUTO ON CONTROLS
A/C REFRIGERANTS
A/C REFRIGERANT LEAK DETECTION
A/C DIAGNOSTIC FAQs
INSPECTION LIMITATIONS
CRITICAL DEFECTS
Air Conditioning "How To" Books
FURNACES WARM AIR HEATING SYSTEMS

More Information

InspectAPedia TM Home & Site Map
Air Conditioning
Contact Us

AIR CONDITIONING SYSTEMS Chapter Index

To continue reading this air conditioning inspection guide, use links to the document chapters at left or below. Links shown in green font indicate where you are in this document.

  1. AIR CONDITIONING SYSTEMS
  2. A/C COMPONENTS
  3. CONTROLS & SWITCHES
  4. A/C DATA TAGS
  5. A/C TYPES, ENERGY SOURCES
  6. RATED COOLING CAPACITY
  7. SEER RATINGS
  8. A/C OPERATING COST
  9. SYSTEM OPERATION
  10. OPERATING TEMPERATURES
  11. OPERATING DEFECTS
  12. LOST COOLING CAPACITY
  13. COMPRESSOR CONDENSER
  14. AIR HANDLER UNIT
  15. AIR FILTERS for HVAC SYSTEMS
  16. CONDENSATE HANDLING
  17. CLEANING A/C EQUIPMENT
  18. DUCT SYSTEM DEFECTS
      SUPPLY REGISTERS, & ZONES
      RETURN AIR REGISTERS & DUCTS
      BALANCING AIR DUCT FLOW
      UNDERSIZED RETURN DUCTS
      INCREASING RETURN AIR
      LOCATION OF REGISTERS & DUCTS
      DUCT ROUTING & SUPPORT
      WET CORRODED DUCT WORK
      LEAKY DUCT CONNECTIONS
      VIBRATION DAMPERS
      GOODMAN GRAY FLEXDUCT
      OWENS CORNING FLEXDUCT
      UNSAFE DUCT OPENINGS
      ASBESTOS HVAC DUCTS
      Transite Pipe HVAC Ducts
      FIBERGLASS HVAC DUCTS
  19. A/C REFRIGERANTS
  20. A/C REFRIGERANT LEAK DETECTION
  21. INSPECTION LIMITATIONS
  22. CRITICAL DEFECTS

Technical Reviewers

  • Thanks to Mark Cramer, Tampa Florida, for assistance in technical review of the "Critical Defects" section and for the photograph of the deteriorating gray Owens Corning flex duct in a hot attic. Mr. Cramer is a Florida home inspector and home inspection educator.
  • Thanks to Jon Bolton, an ASHI, FABI, and otherwise certified Florida home inspector who provided photos of failing Goodman gray flex duct in a hot attic.
  • Thanks to Alan Carson, Carson Dunlop, Associates, Toronto, for technical critique and for providing a copy of Carson Dunlop Weldon & Associates Technical Reference Guide to manufacturer's model and serial number information for heating and cooling equipment ($69.00 U.S.).

Use links at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.



AIR CONDITIONING SYSTEMS
A/C COMPONENTS
CONTROLS & SWITCHES
A/C DATA TAGS
A/C TYPES, ENERGY SOURCES
RATED COOLING CAPACITY
AIR CONDITIONER BTU CHART
SEER RATINGS
OPERATING COST
SYSTEM OPERATION
OPERATING TEMPERATURES
OPERATING DEFECTS
LOST COOLING CAPACITY
COMPRESSOR CONDENSER
AIR HANDLER UNIT
AIR FILTERS for HVAC SYSTEMS
CONDENSATE HANDLING
CLEANING & Legionella BACTERIA
DUCT SYSTEM DEFECTS
FAN AUTO ON CONTROLS
A/C REFRIGERANTS
A/C REFRIGERANT LEAK DETECTION
A/C DIAGNOSTIC FAQs
INSPECTION LIMITATIONS
CRITICAL DEFECTS
More Information

InspectAPedia TM Home & Site Map
Air Conditioning
InspectAPedia Bookstore
Electrical
Environment
Exteriors
Heating
Home Inspection
Insulate Ventilate
Interiors
Mold Inspect/Test
Plumbing Water Septic
Roofing
Structure
Accuracy & Bias Pledge
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More Information on Building Diagnostic Inspections and Repairs

goto InspectAPedia.com - authoritative, in-depth Building Diagnostic and Repair Information for building buyers, owners, inspectorsInspectAPedia TM Home & Site Map - Building Inspection, Diagnosis, & Repair, Environmental Inspection & Testing - Research Website

GO TO the MOLD and INDOOR ENVIRONMENT INFORMATION CENTER for in-depth advice on avoiding testing for or cleaning up mold and other indoor environmental hazards, odors, gases, contaminantsThe Mold Information Center: What to Do About Mold in Buildings, When and How to Inspect for Mold, Clean Up Mold, or Avoid Mold Problems

GO TO our PRE PURCHASE BUILDING INSPECTION SERVICES: Authoritative information for home buyers and home owners is included with your inspection.Home Inspection Construction Consulting Services & advice for home buyers

GO TO MOLD TEST KITS: This expert-recommended mold test kit is cheap and yet top performing *IF* you use a competent analysis laboratory!Use this simple, economical mold test kit by following our instructions on how to collect and mail mold samples to our lab

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CONTACT Daniel Friedman - Dan is a senior ASHI home inspector, nationally recognized expert on building inspection, building failures, and sick building investigationContact Daniel Friedman for website content suggestions or for fee-paid consulting

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06/27/07 - 01/31/2006 - Created 3/28/95 www.inspect-ny.com/aircond/aircond18h.htm - Web page design & content © 2007 Daniel Friedman All Rights Reserved