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• How to determine and evaluate the repair history of a slate roof
• How to inspect, evaluate & repair slate roofs - the basics

This is a detailed article describing procedures for evaluating the condition of slate roofing. How to inspect, identify defects, and estimate remaining life of slate roofs are addressed. The article also references slate repair procedures, repair slate sources, and slate quarries. The original of this article appeared in the winter 1991 issue of the ASHI Technical Journal - the content has been edited and updated for this online version - July 2007. Copies of the ASHI Technical Journal are available from the American Society of Home Inspectors - ASHI at ashi.com. © Copyright 2008 Daniel Friedman, All Rights Reserved. Information Accuracy & Bias Pledge is at below-left. Use links at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

Slate Roof Repair history helps diagnose the condition of a slate roof

Tar or roofing mastic is normally an indication of improper maintenance. It should be considered a temporary, unreliable repair. Tar or roofing cement should not be found at chimneys, sidewall flashings, plumbing vents, or elsewhere. The tar itself usually remains effective as a sealant only for a year or so. While in place, tar traps moisture within the slates, causing the slate itself to deteriorate. When flashings leak on a roof they should be repaired or replaced as necessary, without using roof cement.

Copper tabs and fastener failures: Watch for numerous copper tabs at the center of replacement shingles. These indicate that repairs have been made and they may be a clue about the overall condition of the fasteners. In a first-class slate repair you should not be able to see the copper tabs. The Old-House Journal April 1984 roofing issue describes an alternative method for securing slates which will leave a copper tab exposed. Expert roofers have a less visible method of fastening the replacement slate. [See "Repairing Slates" sidebar article.]

Asphalt shingles applied over slate: Using asphalt over slates is surprisingly common "re-roof" procedure as it avoids labor and disposal costs for the slate material. [In some areas of the Northeast it also represents the popularity of lower-cost asphalt and the dearth of experienced slaters who might have repaired the slate roof.]

When nailing the asphalt shingles it is common to find only a poor bond of new nails to original roof decking. The slates below tend to chip and bulge the new material resulting in a "peanut brittle" or "popcorn" effect. Since the comparatively large thermal mass of the slates retains heat, the asphalt shingles are "cooked" from their backside as well as from their front when exposed to sunlight. The life of such shingles is estimated by some to be half the normal span.

Leaks in Slate Roofs

All slate roofs probably have at least some flashing, slate, or other damage or mechanical installation errors. Some conditions such as a side lap error, damaged slate, or even flashing error may leak only in certain weather conditions such as windy rain storms from a particular direction, water backup behind ice dams, or prolonged rains. Where slates are missing near valleys the adjoining slates may be damaged as well. Openings may cause leaks or water to pass below the valley flashing even if the flashing looks intact. Where there were previous repairs it's common for the felt underlayment to be torn as well. If there are porous slates or openings above the tears in the felt, water may leak through.

Ice dams at roof eaves can be a serious leak source on slate as most other roof systems. Traditionally 30# felt was used at eaves as "insurance" against this problem. Some slate suppliers recommend this heavier felt for all underlayment, not just at the eaves. However two components conspire to reduce the effectiveness of felt as ice-dam protection: every nail at the eaves punctures the felt, and with age felts often dry and disintegrate before the slates have worn out.

Ice dam protection is improved in new or re-roof applications using the newer sticky membranes such as WR Grace's Ice and Water Shield^TM. However the preferred solution to this problem is proper attic ventilation. Good venting avoids the ice-dam problem and adds reductions in winter moisture and summer heat problems. Old houses whose attics have been converted to living space, particularly with un-vented ceilings following the underside of fully-insulated roofs are likely to be serious moisture and heat traps.

Slope requirements for slate roofs In conventional roofing design slates are used on roofs with a slope of at least 4" of rise in 12" of run, that is, on 4 in 12 roofs. A 3" head lap is used, often 4" when the slope is less than 8 in 12. So a 20" long slate, with a 3" head lap, would have an exposure of 8.5". For 18" slates the exposure is 7.5", and for 16" slates, 6.5". Roofs with less head lap or more exposure may be more leak-prone.

Some slate companies advertised A slate roof that cannot leak, yet [was] inexpensive, easy to apply, beautiful..., durable as time," using a design which was soon found to be a disaster: 12" slates were placed with 9" exposure, leaving 3" for headlap and 6" which was backed only by a cap sheet of 32# felt interlaced with the slates. Roofs were also installed following this poor design, using 14" slates with 10"-11" exposure. Felt is not functional as a permanent roofing material: even where it is not exposed directly to sunlight, as the organics dry out the felt cracks, disintegrates, and leaks. We have reports that inspectors have been the subject of legal actions following their failure to identify this defect in slate roofs. See the illustrations above. -- Personal communication, Doug Sheldon, Vermont Structural Slate, December 1990.

Slate Roof Inspection & Repair - Chapter Index

Use links just below or at the left of each of our other website pages to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

ROOF INSPECTION SAFETY & LIMITS
SLATE ROOF INSPECTION & REPAIR
How to Inspect & Repair
Types of Roofing Slate
Slate Colors, Chemistry
Slate Roof Aging and Durability
Ribbon Slates
Slate Roof Installation Quality
Other factors in Condition
Slate Roof Repair history
Slate Roof Leaks
Slate Holding actions
How to Repair Slate Roofs
  Copper Tab Method
  Slate Hook Method
SLATE ROOF PHOTO LIBRARY
About The Authors
Slate References
Slate Sources, Repairs
SLATE ROOF INSPECTION CLASS

About The Authors

Alan Carson and Dan Friedman are ASHI Members, home inspectors, educators and writers in Toronto and Poughkeepsie respectively. Information in this article is taken from the references shown below, from inspection experience, from opinions shared at ASHI and other education seminars, from the authors' personal, limited experience repairing and rebuilding of slate roofs, and from very helpful Bill Markcrow and Doug Sheldon at Vermont Structural Slate Co. We also paraphrased from a presentation to NY Metro ASHI Members by Mr. Steven Trapasso in October, 1990. Mr. Trapasso has 40 years experience in working with slate, and has a clear love affair with the material, particularly when it comes from Vermont.

Slate Roofing References

• SLATE ROOF INSPECTION & REPAIR home page
• SLATE ROOF PHOTO LIBRARY Our online photo dictionary of roofing slate colors, types, and conditions has moved to its own web page
• SLATE ROOF INSPECTION CLASS presentation notes and illustrations
• Slate Roofs, National Slate Association, 1926, reprinted 1977 by Vermont Structural Slate Co., Inc., Fair Haven, VT 05743, 802-265-4933/34. (We recommend this book if you can find it. It has gone in and out of print on occasion.)
• The Slate Roof Bible, Joseph Jenkins, www.jenkinsslate.com, 143 Forest Lane, PO Box 607, Grove City, PA 16127 - 866-641-7141 (We recommend this book).
• Slate Roofs , Steven Trapasso, presentation to NY Metro ASHI, Inc. chapter seminar, November 1990.
• The Old-House Journal , Special Roof Issue , April 1983, The Old-House Journal, PO Box 50214, Boulder, CO 80321-0214
• National Slate Technology Center courses for architects, builders, etc.
• Handbook of Building Crafts in Conservation, Jack Bower, Ed., Van Nostrand Reinhold Company, NY 1981 ISBN 0-442-2135-3 Library of Congress Catalog Card Nr. 81-50643.
• Slate Roofing Contractors Association of North America
• National Slate Association includes list of slate testing laboratories

Slate Replacement & Repair Sources

If less than 25% of the slates on a roof are damaged or sliding down from worn out nails, slate repairs are in order. Luckily replacement slates are available from a variety of slate quarries, slate suppliers, and slate roofing companies. Slate "look alike" products are also available using cementious materials. If the building owner cannot afford to repair a slate roof where most slates are intact, holding action slate roof repairs should be followed, such as simply sliding metal flashing up under broken or missing slates on the roof.

• Vermont Structural Slate Co., PO Box 98 Fair Haven, VT 05743 802/265-4933 802/265-3865 FAX (Green, purple, unfading red, and Spanish imported black.)
• Rising & Nelson Slate Co., West Pawlet, VT 05775; 802/645-0150 (all VT colors plus Buckingham Gray from VA and blacks from PA.)
• Evergreen Slate Co., 68 Potter Ave., Granville, NY 12832; 518/642-2530. Vermont slates in 10 colors.
• Hilltop Slate Co., Middle Granville, NY 12849; 518/642-2270 (all VT colors plus imported Spanish Black)
• Structural Slate Co., Pen Argyl, PA 18072; 215/863-4145 (PA black)
• Buckingham Slate Co., 4110 Fitzhugh Ave., Richmond, VA 23230; 805/355-4351 (VA Buckingham Grey)

In addition to these slate sources there are several slate look-alike substitutes. While the application techniques, flashing and nailing concerns are similar, the wear characteristics of these materials may be quite different and were not evaluated for this paper. This paper is not an endorsement, nor a critique of any of these materials.

• Eternit, Inc., rigid fiber reinforced cement roofing slates (and board products. Village Center Drive, Reading, PA 19607 800/233-3155
• BritSlate^TM are made from 100% quarried slate particles combined with an adhesive (epoxy?) and no fillers with no questionable side effects according to the manufacturer. According to the manufacturer, they can be cut, drilled, etc. and come with a 50-year guarantee. They're less prone to breakage than slate, fireproof, and do not absorb water (like natural slate), and do not encourage organic growth (moss and lichens) because they are not porous. BritSlate North America, Inc., 647 West Boylston St., Worcester, MA 01606 508/852-4888 508/852-7224 FAX 2/90.
• Reinforced-cement shingles which "look like slate but are lighter and one-third the cost" are available from Atlas International Building Products, 5600 Hochelaga St., Montreal, Quebec, Canada H1N 1W1. [$180/square loose or $400./sq. installed, 30-year guarantee.]
• Supra-Slate "looks like slate and is manufactured in colors of real quarry slate." Tegusol is a double interlocking clay roof tile. Available from: Supradur Manufacturing Corporation, PO Box 908, Rye, NY 10580 800/223-1948 or 914/967-8230. or 122 East 42nd St., NY, NY 10168 212/697-1160
• Lifetile(R) Boral Concrete Products, Inc., produces high density extruded concrete roofing tiles meeting Class "A" requirements. Dallas, TX 214/544-2227

More expert information on this topic

More Information on Roof Inspection and Repair, and Building Diagnostic Inspections and Repairs

• How to Inspect & Repair Slate Roofs a detailed article about evaluating the condition of slate roofing and repairing worn or damaged slate roofs.
• Slate Roofs: a photographic library of slates, slate roofs, roofing styles
• Roofing: Defect Recognition, Repair, Prevention for Roofing & Flashing main web page
• Inspecting and Evaluating Slate Roofs Hudson Valley ASHI seminar content
• Choosing a Roofing Contractor How to find and select a roofing contractor - (thanks to Jessie Schrader)

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